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Modern approaches to the operation of industrial process equipment, which has the task of maintaining a certain level of reliability, are forcing owners and managers to introduce modern maintenance equipment, which in turn cannot be imagined without the diagnosis of industrial process equipment, at a company, input control, retraining and training of personnel to training.

To date, it is impossible to imagine a company where lubricants are not used, because it is with their help that it is possible to minimize the wear of parts by reducing friction. After all, the rate of wear, as we know, is primarily determined by the quality of the lubricant and its presence in the friction nodes in sufficient quantity. Lubricants must guarantee effective lubrication, removal of wear particles, heat dissipation, and be impervious to contamination while maintaining their properties for a specified time. Accordingly, the issue of the quality of lubricants purchased by the company is of great importance today. But how long will the lubricant work in each particular node, when it will need to be replaced, because the nodes work in different conditions and under different loads? What is the state of the rubbing pairs? How dirty is the lubricant and what is the source of contamination? And in case of an unexpected stop, how to determine the cause and type of the defect? All this is only a small part of the questions that those responsible for the operation of industrial technological equipment have to answer in their daily activities. Information about the actual condition of the equipment allows managers and investors to more accurately plan the production program and sell finished products.

In order to help businesses solve problems related to the input control of lubricants, determining the state of lubricants, and diagnosing equipment defects, BALTECH, a representative in Russia of the American company Spectro Scientific (USA), offers a range of analytical tools designed for fast and accurate monitoring and analysis of lubricants, as well as fuels, coolants, transformer and hydraulic oils.

The high economic efficiency of using Spectro Scientific oil laboratories is determined by the mobility of diagnostic equipment, ease of use, the ability to diagnose industrial process equipment during operation without stopping, high accuracy of diagnosis, the ability to detect defects in equipment at very early stages of occurrence, and most importantly-the ability to maximize the resource of lubricating oils.  The introduction of Spectro Scientific oil laboratories in the enterprise allows you to reduce operating costs by up to 25%. - fewer repairs, fewer spare parts, fewer downtime, less consumption of lubricating oils.

The capabilities of the Spectro Scientific oil laboratories are based on the use of modern analysis methods and technologies to determine and control the most important parameters and properties of lubricants. Among them are the following technologies:

* IR spectroscopy (fluidscan 1100 grease state analyzer) to determine the detergent-dispersing and antioxidant properties of oils;

* Viscosity measurement using viscometers based on the hele-Shaw split cell capillary design (minivisc q3050 portable viscometer);

* Optical emission spectrometry (Spectroil 120C optical emission spectrometer) to determine the presence and content of various chemical elements;

* Direct laser imaging method (optical particle analyzer LaserNet 230) for classification and determination of particle size, determination of purity class according to ISO 4406.

BALTECH offers several solutions for the analysis of lubricants based on the Spectro Scientific oil laboratories. first of all, it is Minilab 23, which gives the user information about the chemical properties of oils, how to estimate the acid number, the alkaline number, oxidation, nitration, the presence of soot and water, and the depletion of additives. The presence of an extended library of oils allows you to compare the test results with the parameters of the base oils. The Minilab 33 Spectro Scientific oil laboratory (USA) is supplemented with a technology for determining ferromagnetic contaminants of lubricants and software that automatically generates a status report.

Users of Minilab 53, in addition to the above functions, can evaluate the condition of oils by purity class and classify wear and dirt particles. Well, The most complete information about the state of lubricants and rubbing pairs is ready to provide the minilab 153 laboratory, capable of performing elemental analysis and almost completely replacing a full-fledged chemical laboratory.

You can get answers to all questions related to equipment diagnostics using the Spectro Scientific oil laboratories by visiting the quarterly SCIENTIFIC and PRACTICAL SEMINAR "RELIABILITY TECHNOLOGIES" - RELIABILITY TECHNOLOGIES, and in the licensed training center of the company " BALTECH "you can take training courses on the topics of NO-2010 "The concept of" Reliable equipment "(developer Romanov, 921-757-90-51) and " TOR-105 Basics of the theory of machine lubrication. Tribodiagnostics. The method of oil analysis under operating conditions " is carried out within five working days and lasts forty academic hours.


Baltech GmbH
Schleswig-Holstein - Lübeck
Diagnostic devices from Spectro Scientific - FluidScan 1100Diagnostic devices from Spectro Scientific - FluidScan 1100

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